China injection mold manufacturer custom molds molding and prototyping

China Injection Mold Manufacturer
Custom Molds, Molding & CNC Parts

KTM designs and builds custom injection molds in Dongguan, then validates parts through trials and dimensional inspection. Export tooling or source molded parts with gate, cooling and tolerance risks reviewed before steel is cut.

  • Seven Mold Types: Hot/Cold Runner, Overmolding, Insert, 2K, Gas-Assisted & Unscrewing
  • Your Production Route: Prototype Validation, Export Molds or KTM-Managed Part Production
  • Clear Acceptance: DFM, T0/T1 Samples & Agreed Inspection Reports; Moldflow When Needed
  • In-House Toolroom: FANUC CNC, Sodick EDM & 40+ Injection Presses at 90–400T
  • Partner Capacity: 30+ Large Injection Presses at 450–3,300T; 2K/3K & Nitrogen Gas-Assisted Molding
  • Engineer-Led Review: Confirm Critical Dimensions, Surface Finish & Press Compatibility
  • Get Free DFM Review

    ISO 9001:2015

    Request an NDA before sharing confidential drawings.

    20+

    Years of Mold Engineering
    & Manufacturing

    40+

    In-House Injection Presses
    90–400T

    2006

    Dongguan Factory
    Established

    T0/T1

    Trial Samples &
    Dimensional Reports

    OUR CORE SERVICES

    Manufacturing Services from Prototype to Production

    Choose the route that fits your drawing, resin, quantities and acceptance criteria. KTM combines in-house mold making, injection molding and CNC machining with prototyping support. For large presses or die casting production, we coordinate partner capacity and define responsibilities in the quotation.

    Automotive-front-headlight-plastic-injection-mold-for-car-lighting-components.j

    Injection Mold Making for Your Production Requirements

    KTM builds each custom injection mold around your part geometry, resin, target volume and receiving press. We review draft, undercuts, gates, cooling and ejection before machining. Steel selection and critical tolerances are agreed from your drawing; a single tolerance or shot-life figure does not describe every tool. Export molds include an agreed trial, inspection and handover package.

    • ✓Mold types: hot/cold runner, overmolding, insert, 2K, gas-assisted and unscrewing.
    • ✓Steel options: P20, 718H, H13, S136, NAK80, 1.2344 and 8407, selected for the application.
    • ✓Agree mold life, runner brand, HASCO/DME/LKM requirements and T0/T1 inspection scope before manufacture. FAI/ISIR and Moldflow are specified when required.
    Explore Our Injection Mold Making Capabilities →

    Engineer-Led Mold Manufacturing in Dongguan Since 2006

    KTM began as a toolroom in 2006 and now operates a 3,000+ m² Dongguan facility with approximately 80 people. Ramon, a mold engineer who later became an owner, leads technical reviews with the team. In-house tooling, CNC machining and injection molding give your project a defined engineering contact, trial records and an approval path before shipment.

    Learn More About KTM →
    KTM-founder-Ramon-meeting-with-engineers-on-injection-mold-problem-solving-solutions

    WHY CHOOSE KTM

    How KTM Controls Tooling and Production Risk

    A mold quotation is useful when it identifies the decisions that affect filling, part quality and tool acceptance. KTM reviews the drawing, documents agreed changes, and checks trial results against your requirements. These six controls help your team evaluate the work before approving the next stage.

    DFM-injection-molding-analysis-report-identifying-part-risks-before-tooling-ejection position

    DFM Before Steel Is Cut

    Every mold project starts with a preliminary DFM review of walls, draft, undercuts, gate options and assembly interfaces. After order confirmation, detailed DFM records agreed changes before machining. This review reduces avoidable revisions; it does not replace trial molding or approval of the resulting parts.

    Mold-flow-analysis-simulation-showing-plastic-fill-pattern-and-weld-lines.

    Moldflow for Complex Part Risks

    For complex parts, Moldflow helps compare filling, weld lines, air traps, cooling and warpage risks before design approval. The analysis depends on resin data and modeled process conditions. KTM uses the findings to guide tooling decisions, then checks actual part dimensions and appearance during trials.

    quality-inspection-for-custom-brass-insert-molding-parts

    Inspection Records for Your Approval

    Define the acceptance package before manufacture: identified trial samples, molding conditions, critical dimensions and relevant material records. KTM supplies CMM, FAI or ISIR reports when required by the agreed plan. Recorded issues, corrective actions and repeat measurements provide a traceable basis for your release decision.

    KTM-founder-is-now-checking-the-servo-motor-unscrewing-injection-molded-parts-after-T1

    Technical Reviews Led by Mold Engineers

    Ramon and the engineering team review mold designs and trial issues with production requirements in view. For unscrewing, multi-cavity or tight-fit parts, the review connects mechanism choices, machining details and measured samples. Technical decisions stay linked to the approved drawing revision and agreed acceptance criteria.

    600-ton-injection-molding-machine-equipped-for-gas-assist-injection-molding-production

    One Project Team Through Production

    KTM coordinates prototype validation, tooling, molding, secondary operations and shipment through one project team. In-house work and partner operations are identified for the quotation. Your team can review the resin, finish, assembly interfaces and quality records before approving the transition from trial samples to production.

    KTM-engineering-team-reviewing-injection-mold-project-progress-on-a-video-call-with-an-overseas-client

    Weekly Progress and Open Issue Tracking

    Weekly progress photos and machining updates help you track the mold against the agreed schedule. At trial milestones, KTM shares sample findings and discusses open issues by email, WhatsApp or video call. Design changes, corrective work and revised delivery dates are confirmed with your team.

    APPLICATION

    Injection Molds and Parts for Your Application

    Review the tooling against the part’s actual use: assembly fit, temperature, loading, cosmetic finish and specified material grade. These application examples show the requirements we discuss at RFQ. Sector-specific testing, certifications and release criteria are agreed for the project rather than inferred from an industry name.

    Black injection molded automotive parts including radiator grille, air vents and fog light housings
    Automotive

    Interior trim, HVAC ducts, lamp housings and connectors require defined functional assembly datums, stable dimensions and specified cosmetic surface finishes. KTM reviews gate marks, weld lines, resin shrinkage and inspection criteria for your automotive injection molding project before tool approval.

    View Automotive Injection Molding Projects →
    Precision injection molded aerospace brackets and structural components in high-performance engineering plastic
    Aerospace

    Armrest parts, seat fittings, door-frame housings and brackets require specified resin grades, drawing revisions and critical dimensional checks. KTM reviews tooling and sample acceptance with your team; aerospace qualification, material testing and release requirements must be defined for the application.

    View Aerospace Injection Molding Projects →
    Injection-molded-medical-device-enclosures-and-handheld-equipment-housings-in-medical-grade-resin.
    Medical & Healthcare

    Diagnostic housings and handheld device enclosures need controlled fits, surface quality and a documented resin specification. KTM reviews tooling and agreed dimensional checks. Medical-use suitability, biocompatibility, sterilization and regulatory validation depend on the finished device and its specified testing program.

    View Medical & Healthcare Injection Molding Projects →
    Injection-molded-consumer-electronics-enclosures-camera-housing-POS-terminal-case-and-power-socket
    Consumer Electronics & Enclosures

    Camera housings, POS cases, sockets and appliance covers need reliable snap fits, screw bosses and specified cosmetic surfaces. KTM reviews wall transitions, gate placement, texture and mating geometry so trial samples can be checked against your assembly and appearance requirements.

    View Enclosures Projects →
    Injection-molded-industrial-parts-including-pipe-fittings-tool-cases-and-automation-equipment-components.
    Industrial Products & Equipment

    Pipe fittings, tool cases, crates and automation parts need geometry and resin matched to loading, temperature and chemical exposure. KTM reviews ribbing, wall thickness, mold size and dimensional checks; large components also require verified compatibility with the selected production press.

    View Large Part Injection Molding →
    njection-molded-baby-bottles-pacifiers-and-personal-care-housings-in-food-grade-BPA-free-plastic.
    Baby, Childcare & Personal Care

    Childcare and personal-care housings require the specified resin, traceable material information and controlled surfaces. KTM reviews tooling, fit and inspection requirements. Food-contact suitability, restricted substances and product safety are verified through the material documentation and testing defined for your market.

    View Low Volume Injection Molding→

    BLOGS & GUIDES

    Injection Molding Knowledge for Your Tooling Specification

    Use the drawing, resin and production conditions to specify a tool rather than choosing steel or finish from a generic chart. These topics help prepare your RFQ and design review. Discuss the actual part requirements with KTM before confirming the mold specification.

    Mold Steel Selection

    Latest from Our Blog

    Explore manufacturing articles on injection molding, mold design, CNC machining and prototype validation. Use them to prepare questions about draft, shrinkage, assembly fit and inspection. Your current drawing and defined service conditions determine the project specification; general guidance cannot replace a part-specific review.

    Visit Our Blog →
    Mold Surface Finishing

    Mold Surface Finishing Guide

    Specify the visible surfaces, SPI polish or defined texture, acceptable gate marks and parting-line locations on the drawing. Finish affects draft and release as well as appearance. KTM reviews the texture reference, resin and trial sample criteria before the cavity surface is finalized.

    Read the Finishing Guide →
    S136-H13,1.2344 plastic injection mold steel.

    Mold Steel Selection Guide

    Compare P20, 718H, H13, S136 and NAK80 against specified resin abrasiveness, corrosion, surface finish and expected production duty. Steel grade alone does not establish mold life. Agree heat treatment, wear inserts, maintenance assumptions and the documented trial acceptance plan with the tooling specification.

    Read the Steel Guide →

    From Your RFQ to Approved Tooling and Parts

    Choose export tooling for your plant or KTM-managed part production. The seven stages below identify what you provide, what KTM reviews and where your approval is needed. Tooling changes, acceptance criteria, handover records and maintenance responsibilities are agreed before release.

    📤

    STEP 01

    RFQ &

    Project Requirements

    Send 3D CAD, the current 2D drawing, resin grade, quantities and specified critical dimensions. Specify export tooling or KTM production; include your receiving press details, finish and target delivery dates so the quotation reflects the project.

    📋

    STEP 02

    Quotation &

    Preliminary DFM

    KTM reviews the supplied files and normally returns an itemized quotation and preliminary DFM within 24–72 hours of a complete RFQ. Complex tooling or missing specifications may require further discussion before price and timing are confirmed.

    📤

    STEP 03

    Detailed DFM &
    Moldflow Review

    After order confirmation, detailed DFM records gates, draft, parting lines, cooling, ejection and critical risks. Moldflow is included when agreed for complex parts. Proposed design changes are reviewed with your team before tooling decisions are finalized.

    ⚙️

    STEP 04

    Mold Design Review

    & Approval

    Review the current 3D mold design, cavity layout, runner system, cooling, mechanisms and receiving-press interface requirements. KTM records the approved design revision before machining. Later changes are assessed for tool impact, cost and schedule before implementation.

    ⚙️

    STEP 05

    Mold Manufacturing

    & Progress Tracking

    KTM machines the approved tool and shares weekly machining progress photos and status updates. Steel specifications, outsourced heat treatment and trial resin follow the project specification. The quotation defines the first-trial schedule and any critical dependencies.

    ⚙️

    STEP 06

    Mold Trial, Sample Inspection

    & Optimization

    Review identified trial samples, molding parameters, video and the agreed dimensional report. KTM investigates appearance defects or out-of-tolerance critical features, records corrective work and checks repeat samples. Tool or production release follows your agreed acceptance criteria.

    🚚

    STEP 07

    Mold Export or

    Production Launch

    Export tools are prepared with agreed samples, approved drawings, records and protective packing. For KTM-managed production, approve the resin, sample baseline and quality plan. Tool ownership, preventive maintenance, spares and repair coverage follow the project agreement.

    Injection Mold Manufacturer FAQ

    Answers to the tooling, production and approval questions to resolve before your order.

    Which service should I choose: tooling, molding or prototyping?

    Choose an export injection mold when you will run production at your plant. Choose KTM-managed molding when you need finished plastic parts. CNC machining and vacuum casting can help validate an evolving design before tooling investment. Send the drawing, material and quantities; the quotation should identify the selected route and any partner operations.

    What should I send for a useful quotation?

    Provide a 3D model, current 2D drawing, resin or metal grade, expected order quantities, critical dimensions and required finish. For export molds, include the receiving machine, mold standard and runner preferences if known. State your target dates and inspection needs. Put CAD files in a ZIP for the form, or discuss a suitable transfer method with the project team.

    Can I request an NDA before sharing my design?

    Yes. Request an NDA before sending confidential drawings. After the confidentiality arrangements are agreed, share the drawing revision, material and production requirements needed for review. A preliminary DFM flags feasibility and quotation risks; detailed mold design and any agreed Moldflow analysis follow the project stages and scope rather than being assumed at the first inquiry.

    What is made in-house, and when do you use partners?

    KTM performs mold manufacture, CNC machining and suitable injection molding work at its Dongguan facility with 40+ 90–400T presses. Larger molding projects are assessed for partner capacity up to 3,300T, subject to machine fit and availability. Die casting production uses partners. The quotation should identify the production route, responsibilities, inspection scope and any outsourced heat treatment.

    Are there minimum quantities, and can I approve samples first?

    Quantities are reviewed by service and product. CNC prototypes, mold trial samples and repeat molding orders have different programming, tooling and setup costs. Share both the first order and expected repeat demand so the quotation can compare suitable routes. Trial samples establish agreed dimensions, appearance and material before production release; featured-product sample availability is confirmed for the selected design.

    Can you guarantee a tolerance or a fixed mold life?

    Requirements are reviewed feature by feature against the drawing, resin, geometry, tooling and inspection method. A tooling tolerance such as ±0.005 mm does not automatically apply to every mold surface or molded part. Mold life depends on steel, heat treatment, resin wear, operating conditions and maintenance. Specify the critical dimensions, intended production duty and acceptance criteria in the tooling agreement.

    How are price, lead time and design changes handled?

    The quotation depends on geometry, cavity count, steel, runner and mechanism choices, finish, inspection requirements and delivery scope. KTM normally responds within 24–72 hours after a complete RFQ; tooling and production schedules are confirmed for the project. If the drawing or specification changes, agree the effect on tooling, price and dates before implementing the change.

    Which trial and inspection records will I receive?

    Agree the acceptance package before manufacture. It can include identified T0/T1 samples, molding parameters, trial video, results for critical dimensions, relevant material records and corrective-action evidence. CMM, FAI, ISIR or other customer-specific reports are supplied where specified. Simulation supports design decisions; actual samples and agreed measurements establish the basis for tool or production approval.

    How do you prepare an export mold for my factory?

    Share the receiving press specification and your mold standard before design approval. KTM reviews mold size, mounting, injection interface, cooling connections, runner controls and ejection requirements against that information. Trial samples, drawings, records, spares and protective packing are included as agreed. Confirm commissioning support and any local integration work in the handover scope.

    Who owns the tooling, and what maintenance is included?

    Tool ownership, storage, transfer arrangements, maintenance and repair coverage are defined in the project agreement. Clarify wear items, replacement inserts, spare components and responsibilities for molds operating at KTM or your plant. Expected service life and any warranty depend on the agreed operating and maintenance conditions; do not assume every repair is covered without charge.

    GET IN TOUCH

    Send Your CAD.
    Review Tooling Risks Before You Commit.

    Tell us whether you need an export mold, molded parts or machined prototypes. Send CAD, the current drawing, material, quantities and critical dimensions. KTM will review the production route, gate and cooling risks, inspection needs and quotation assumptions. A complete RFQ normally receives a preliminary DFM and quotation within 24–72 hours; complex projects may need additional clarification.

    A Clear Quotation Scope

    Tooling, trials, part quantities and delivery assumptions

    Preliminary DFM Review

    Flag draft, gate, wall and assembly risks before tool approval

    Discuss Open Issues with Our Project Team

    China time (UTC+8); email, WhatsApp or scheduled video call

    inquiry@ktm-mold.com

    Prepare Drawings for Review

    ZIP your STEP, IGES or X_T files with 2D drawings; PDF, JPG, PNG and DOCX are also accepted.

    ISO 9001:2015

    Send Us Your Project